Electric Vehicle Warranty and Repair
Electric vehicles (EVs) have been gaining in popularity over the past decade. They can offer a potentially more sustainable and environmentally friendly alternative to traditional gas-powered vehicles. However, as with any new technology, there are many questions about EV repairs and warranties. With many new electric vehicle (EV) models on the market, it’s essential to understand what repairs may be needed and what types of warranties are available. In this blog post, we will explore electric vehicle warranty and repair in Canada, providing you with everything you need to know.
Electric Vehicle Warranty
There are two types of EV warranties to consider: the basic vehicle warranty and the battery warranty. The basic vehicle warranty covers the entire vehicle, including the powertrain, suspension, steering components, electronics, charging systems, brakes, and accessories. The battery warranty covers only the battery and is usually offered for a longer period.
Basic Vehicle Warranty
The basic vehicle warranty for an electric car is like a traditional gasoline-powered vehicle. It covers the repair or replacement of any parts that are defective or fail to perform as intended. Electric cars tend to have fewer moving parts than traditional vehicles. This means they may have fewer issues over time, but they can still be costly to repair.
Most electric vehicles in Canada come with a basic vehicle warranty lasting 3 years or 60,000 kilometres, whichever comes first. Many EV manufacturers also offer a powertrain warranty that covers the electric motor, transmission, and other components for a longer period, typically 5 Years or 100,000 kilometres.
Battery Warranty
The battery is one of the most expensive components of an electric vehicle, often costing well over $10,000 to replace.
Most EV manufacturers’ battery warranties:
- Last 8 years or 160,000 km
- Cover manufacturing defects and performance degradation
- Include a capacity guarantee (usually 70% retention)
Note: Battery warranties typically do not cover normal wear, damage from extreme temperatures, or overuse of fast charging.
Extended Warranty
Adding an extended warranty when the basic vehicle warranty expires is a good option. Coverage should include the powertrain, suspension, steering components, electronics, charging systems, brakes, and accessories. The parts and labour can be more expensive than those for a fuel-powered vehicle, but an extended warranty can be an effective option in the long run.
EV Warranty Comparison Table
| Warranty Type | Typical Duration | What’s Covered |
|---|---|---|
| Basic Vehicle | 3 yrs / 60,000 km | Suspension, brakes, electronics, A/C |
| Powertrain | 5 yrs / 100,000 km | Electric motor, transmission, drivetrain |
| Battery | 8 yrs / 160,000 km | Battery defects and capacity guarantee |
| Extended Warranty | Varies by provider | Customizable (parts, labour, systems) |
Common Canadian EV Models and Warranty Terms
Tesla Model 3
- Basic Warranty: 4 years / 80,000 km
- Battery Warranty: 8 years / 160,000 km (70% retention guarantee)
Hyundai Ioniq 5
- Basic Warranty: 5 years / 100,000 km
- Battery Warranty: 8 years / 160,000 km
Ford Mustang Mach-E
- Basic Warranty: 3 years / 60,000 km
- Battery Warranty: 8 years / 160,000 km
Electric Vehicle Repair
While electric vehicles may have fewer moving parts than traditional vehicles, they still require maintenance and repairs over time. This includes the suspension, braking systems, motor, and electronics. It’s important to understand the types of repairs that may be needed and how they differ from traditional vehicle repairs. EVs are often more expensive to repair than gas-powered vehicles due in part to the specialized training and equipment required to work on them.
Another factor to consider is the availability of repair services. While traditional auto repair shops can often perform basic maintenance tasks on EVs, more complex repairs may require specialized training and equipment. As a result, it may be more difficult to find a qualified repair shop for your EV than for a gas-powered vehicle.
Battery Replacement
One of the most expensive repairs for an electric vehicle is battery replacement. A replacement battery can range from a few thousand dollars to over $20,000. However, it’s important to note that most EV batteries are designed to last for the vehicle’s life, so battery replacement may not be necessary.
Motor Replacement
Another potentially expensive repair for an electric vehicle is a motor replacement. While electric motors tend to be more reliable than traditional gasoline engines, they can still fail over time. If the motor needs to be replaced, it can be costly. It’s essential to have it done by a certified technician to ensure it’s done correctly.
Charging System Repairs
Another potential repair for an electric vehicle is related to the charging system. While most charging stations are reliable, issues can arise with the vehicle’s onboard charging system. If the charging system needs to be repaired, it’s important to have it done by a certified technician.
Brake System Maintenance
Electric vehicles use regenerative braking, which means that the vehicle’s electric motor slows down the vehicle and recharges the battery. While this system is more efficient than traditional braking systems, it still requires maintenance over time. It’s important to have the brakes checked regularly.
Tips for Maintaining Your EV
Maintaining your EV and its warranty is important for any EV owner. Here are some tips to help you maintain your vehicle and avoid repair issues:
General Maintenance
Follow the manufacturer’s recommended maintenance schedule. Regular maintenance, such as battery checks or software updates, is often required to maintain your EV vehicle and its warranty. General maintenance, such as changing wipers, checking the lights, washing the vehicle, and replacing air filters, is also good practice.
Battery Maintenance
Look after your EV’s battery. Avoid extreme temperatures. Extreme hot and cold temperatures can significantly impact your battery life. Try to park your EV out of direct sunlight and in a location that is not exposed to extreme heat or cold whenever possible. Try to keep your battery charge no higher than 80% and no lower than 20%. Some manufacturers also warn against using fast charging (Level 3) too frequently, as it can cause the battery to overheat dramatically. Don’t leave your battery at 100%. You can charge your battery up to 100% for a long trip; however, it’s best not to do this the day before and then leave it sitting overnight. Instead, charge it to 80% and then top it off with the last 20% right before you set off. Some EVs will have timing software to help you do this automatically. Conversely, don’t leave your EV with a completely flat battery at 0%, as it still requires power even when not in use. A parked EV can lose about 1% of its battery power daily. If you’re going on vacation, charge your EV with enough power to last for the number of days you’ll be away.
Fluids
Look after your fluids. We’ve already seen how important your battery is, so it’s essential to maintain your battery coolant levels, along with brake and washer fluid.
EV Insurance Considerations in Canada
When considering electric vehicle (EV) protection, it’s beneficial to consider warranty coverage and auto insurance in conjunction. While an extended warranty helps cover mechanical or electrical failures, insurance is there for accidents, theft, and liability, and EVs can have a unique impact on premiums.
Are EVs More Expensive to Insure?
Generally, yes — EVs tend to carry slightly higher insurance premiums compared to gas-powered vehicles. This is due to a few key factors:
- Higher repair costs: EVs have specialized components (like batteries, sensors, and charging systems) that are more expensive to fix or replace.
- Longer repair times: Delays in sourcing parts or needing trained technicians can extend claim resolution timelines.
- Higher replacement value: EVs typically cost more to buy, so insurers may charge more to protect against a total loss.
How Can You Save on EV Insurance?
- Look for multi-policy discounts (bundling home and auto)
- Choose higher deductibles to lower premiums
- Ask about green vehicle discounts offered by some insurers in Canada
- Compare quotes from insurers that specialize in EVs or offer tailored coverage
🔎 Tip: Some insurers may offer lower rates for EVs with advanced safety features or limited annual mileage.
While warranty and insurance serve different purposes, understanding how they work together can help you make smarter decisions about protecting your EV long-term.
Find out about Transport Canada’s Zero-Emission Vehicles (ZEV) incentive program.
Other EV Rebates and Incentives
Final Thoughts
EV ownership in Canada comes with unique warranty and repair considerations. The components used in electric vehicles can be complex and expensive to repair or replace, so it is advisable to consider an extended warranty. Conduct thorough research to understand the vehicle you are buying. With careful consideration, you can be assured that your electric vehicle remains in excellent condition and well-protected for years to come.